Rear loading double push beam CNC computer saw

Short Description:

Model: MA-KS838   Brand: syutech Origin: Foshan, Guangdong

The operator puts the raw sheet to be processed on the work table of the computer panel saw or the automatic feeding device–presses the button to instruct the clamp to clamp the sheet–starts automatic operation–enters automatic operation–automatic positioning–automatic trimming–automatic sawing–automatic unloading–automatically completes all cutting according to the input data

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Product Detail

Product Tags

Functions and features

Number

Functional Unit

Features Picture Show
    

 

1

 

 

 

Main structure

 

 

We select high-quality steel materials, have a strict quality control system, and use high-density welding technology and annealing treatment to effectively ensure the stability and service life of the main body, which is safe, reliable and durable.

 

2 

    

2

 

 

 

Electrical control system

 

 

 

It adopts Taiwan Yonghong PLC control system, which has large-capacity storage, high-speed processing ability, precision electrical components, excellent performance, and improves the reliability of high-speed operation of the computer saw.

3 

    

3

    

User Interface

The human-machine interface is simple and friendly, and the operation is convenient and reliable. The required sawing plan can be edited and sawing simulation can be performed. Seamless connection optimization software and printer.

4 

4

Servo device

Driven by China INVT high-performance servo motor, it can execute control commands quickly and accurately to ensure efficient cutting.

5 

5

Feed air flotation table

Pneumatic float tabletop solves the problem of easy material feeding and protects the surface of the board from scratches.

6 

6

Saw car device

The saw seat adopts double guide rails, with straight saw path, high precision, small load, gear rack transmission, and CNC sawing; it is suitable for standardized and batch cutting of engineering furniture processing operations.  7

 

7

Shipping device

Pneumatic mechanical clamps are positioned by precision servo drive. 833 is equipped with 13 single-claw manipulators. The clamps have rubber pads to prevent damage to the board surface.

13

 

 

8

 

 

Precision Linear Guides

 

Adopt Taiwan brand Yinchuang Technology steel belt square linear guide rail, low noise design, high precision; smooth and durable operation.

9 

  

9

  

Automatic oil filling device

 

When the machine is turned on, it can automatically add oil to each lubrication track every 10 minutes to ensure smooth operation of the track.

 10

10

Automatic gas storage device

Unique gas storage tank device, automatic gas storage and pressure relief when the machine is turned on, ensuring a stable gas source for the whole machine.

11 

11

Vertical saw

The large and small saws can be raised and lowered independently, and the sawing end surface is flat and smooth without burrs, broken edges, or broken layers, and the stacking thickness can reach up to 100mm.

12 

12

High precision transmission

The material is loaded after the pit is removed, the screw rod is lifted, and the material loading is safe and stable. The lifting platform is 2.2m wide and can lift 660mm high and 1.5 tons of plate at a time. The maximum plate sawing size supported is 3300*3300mm, which is efficient and time-saving. The thickened support frame of the lifting platform ensures the flatness during transportation and commissioning, avoids the depression of the middle beam, and improves the overall stability.

 13

13

Lifting columns

Dig pit/no digging

Digging model: lifting column height 2090mm, digging depth about 800mm

No digging model: lifting column height 1200mm

 14

14

Automatic feeding

Lifting table

The heavy-duty machine body ensures the stable movement of the saw frame. According to the processing information, it automatically pushes the required number of panels to the processing position, which is more convenient and quicker when encountering large panels. 

15 

15

Shipping fee

Loading and pushing are carried out simultaneously. The rear loading structure allows the loading beam to push the panels to be processed to the processing station while the processing beam is processing. According to the preset processing information, the corresponding number of panels can be automatically pushed out quickly and accurately.

 16

16

Plywood push beam

The double-push beam electronic saw adopts a CNC double-push handle design. The front loading clamping plate manipulator pushes the plate to the processing position for cutting, which significantly improves the processing efficiency.

 17

17

Alignment device

The horizontal pneumatic plate-leveling device pushes the plates to be level, thus improving the sawing accuracy of the plates.

18 

18

Intelligent monitoring system

Understand the production status in real time, optimize the process, improve production efficiency, ensure product quality, enhance safety, and achieve precise cutting.

19 

19

Intelligent guidance

A red light indicates a fault, a green light indicates normal operation, and a yellow light indicates a pause.

 20

20

Optimization software

(optional)

It can realize remote operation status monitoring service, automatic optimization of data typesetting, automatic cutting, barcode printing, etc. The utilization rate of raw materials is significantly improved.

21 

21

Smart side leaning (optional)

Sawing small boards is more convenient, safe and reliable. The saw plate position can be adjusted to keep the distance between the cutting material and the saw blade fixed, thus ensuring high precision. Side leaning motor power 0.55kw.

22 

22

Safety protection device(optional)

 

Safety fences are installed around the work area to isolate it from external interference and accidents, ensure the safety of the production process, and reduce potential safety hazards.

 23

Processing software description (optional)

It retains the flexibility of random manual arrangement of cutting data of traditional electronic saws, and expands the features of intelligent data import, wireless remote control start and stop operation, remote monitoring, etc., and adds practical functions such as order design, order splitting optimization, surplus material management, layout optimization, barcode printing, etc. At the same time, it is open to all software ports, such as Yuan Fang, Hua Guang, CV, 1010, Wei Lun, Hai Xun, Sanweijia, Yunxi, Shangchuan and other design software, and supports Microsoft Excel handmade material list, with powerful optimization layout programming function, and can construct real-life operation to simulate real problems. When workers operate the equipment, they only need to place the workpiece and cut the size data according to the prompts on the computer interface. It is refreshed by computer intelligence (scanning code) to achieve one-click operation, and generally only needs 2 hours of training to start work.

Accessories Brand

number Configuration model Brand Name Brand image
  1   Control signal switch   Germany/Schneider     23
  2

PLC control system

  Taiwan/Yahong

 

   22

 3  Frequency Converter  China/INVT

        21

 4  Display  Fonte Intelligence

20 

  5   Contactor   Germany/Schneider   19
  6   Pneumatic components   Billion Days

17 

  7   Solenoid valve   Billion Days

17 

  8   Motor   Ounuoxun

 

 16

9

Servo control system

China/INVT

15 

10

Linear Guides

Taiwan/Yinchuang  14

 

Configuration List

Serial No.  

Structure Name

 

Specific instructions

 

Function

 

1

 

Body structure

Table: The table is made of 25mm steel plate and square tube welded together.

Machine body: Square tube reinforcement welding, zero critical temperature annealing。

It ensures the long-term sawing accuracy of the machine and also ensures that the machine body will never deform and is durable.

 

2

 

Electrical structure

Pneumatic: Saw blade lifting cylinder diameter 80*125mm The pressure is greater and multiple boards are less likely to slide.
Large saw motor: 16.5kw

Small saw motor: 2.2kw

Saw traction (servo) motor: 2.0KW.

High power, sufficient power

Electrical appliances: Taiwan Yonghong PLC programming controller/touch screen; imported Schneider contactors, INVT servo motors, inverters; E-day pneumatic components, which extend the service life of the machine

 

 

Electrical stability extends the service life of the machine

Trolley running limit device: magnetic sensor control It replaces the previous rod-type travel switch which is easy to get stuck due to dust.
Air pressure: The air pressure of this equipment should be maintained at 0.6-0.8MPA during use  

Higher pressure, stable air source, guaranteed cutting accuracy

Voltage: This equipment uses 380 volts 3 phase 50 Hz According to customer needs, a transformer can be added to change the corresponding volts

(optional)

 

3

Safety structure

Adopt Taiwan imported aluminum bar anti-hand pressure device to ensure personnel safety

Ensure the safety of the production process and reduce potential safety hazards

 

4

Sub-station structure

Air-floating steel ball table, high-pressure fan provides buoyancy

The panels are easy to move, easy to load and unload, and protect the panel surface from scratches

 

 

 

 

5

Transmission structure

Positioning guide rail and saw blade lifting guide rail device: using Taiwan Yinchuang Technology, square steel belt linear precision guide rail

Durable and wear-resistant, not easy to deform, not easy to hide dust and cause the saw to get stuck

Rack traction drive

 The pulling force is more uniform and the strength is more stable

The main saw uses Taiwan Samsung multi-groove belts, and the small saw V-belts use imported belts.

The main saw multi-groove belt imported from Taiwan is 20 times more durable than the V-belt

 

 

6

Saw shaft structure

The large saw uses a φ360*φ75*4.0mm alloy saw blade. The small saw uses a φ180*φ50*3.8/4.8 alloy saw blade.

(Optional according to customer needs)

 

7

Dust-proof structure

The up-and-down dust curtain makes the working environment cleaner and the sawing accuracy higher

The entire cutting workshop is free of dust, which reduces harm to people, and the production environment is cleaner and less noisy.

 

8

Control Structure

19-inch touch/button integrated computer screen, the cabinet can be rotated 180º

Suitable for operation at different angles, easy to use.

 

Technical Parameters

Product Name/Model

Double push beam rear loading MA-KS838

Main saw power

16.5kw(Optional18.5kw)

Vice saw motor power

2.2kw

Maximum sawing width

3800mm

Maximum stacking thickness

100mm(Optional120mm)

Minimum cross-cutting board size

5mm

Minimum board size for vertical cutting

40mm

Positioning method

automatic

Servo positioning accuracy

0.02mm

Sawing accuracy

±0.1mm

Main saw blade outer diameter

360mm-400mm

Main saw blade inner diameter

75mm

Main saw speed

4800r/min

 Traction motor power (servo)

2.0kw

Robot motor power (servo)

2.0kw

Cutting speed

0-100 m/min

Return speed

120 m/min

Lifting platform power

3kw

High pressure blower

4kw 2.2kw(Two)

Side lean

0.55kw

Air pressure

0.6-0.8mpa

Air flotation table specifications

1750*540mm  (Four)

Industrial control screen

19寸

Total Power

32kw(Optional34kw)

Machine tool size

9240*6270*2000mm

Lifting platform size

5680*2200*1200mm

 


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